Application
This unit covers the skills and knowledge required to trial new moulds used in rotomoulding, thermoforming and composites manufacturing.
This unit applies to an experienced technician working alone or as part of a team.
The unit principally refers to the standard mould trialling procedure, which may involve manual assembly of the mould parts or assembly into an operating mechanism for a production trial and evaluation.
No licensing or certification requirements exist at the time of publication. Relevant legislation, industry standards and codes of practice within Australia must be applied.
Pre-requisite Unit
Nil.
Competency Field
Production – Reinforced Plastics, Rotational Moulding, Thermoforming
What You'll Learn
1. Determine trial requirements
- Gather and interpret all relevant, available information including job sheets from workplace and equipment documentation
- Confirm machine or equipment suitability to meet trial requirements
- Confirm mould state in readiness for set-up to commence
- Confirm readiness of raw materials for use in trial
2. Set mould and machine
- Follow safe working practices according to workplace procedures
- Fit and set up mould according to trial requirements and workplace procedures
- Set up process conditions and machinery to meet product specifications and safe operational requirements
- Dry cycle machine and mould according to workplace procedures
3. Perform mould trial
- Start trial process according to workplace procedures
- Identify and record variations from specifications according to workplace procedures
- Monitor control panel and interpret test results for fluctuations, variations and trends
- Determine process limitations with respect to product and production specifications
- Adjust controls to maintain parameters to job specifications based on interpretation of trial performance
- Store equipment, materials and product from trial according to workplace procedures
4. Anticipate and solve process control variances
- Identify potential range of process control variances that may occur and their impact on product and production specifications
- Make adjustments to tooling and equipment and accurately record action taken according to workplace procedures
- Identify and respond to actual process control variances and their causes
- Assess tooling for wear or damage and apply service procedures as required
- Monitor process control variances and corrective actions taken until resolved
- Accurately maintain records and logbooks
5. Complete trial
- Shut down equipment in normal and abnormal circumstances according to workplace procedures
- Accurately record and report on trial results
- Return machine to normal service according to production requirements and advise relevant personnel
Assessment Requirements
Performance Evidence
There must be evidence the candidate has completed the tasks outlined in the elements and performance criteria of this unit, and demonstrated the ability to:
trial a new production mould assembly at least once to meet trial requirements.
Knowledge Evidence
There must be evidence the candidate has knowledge of:
the functions of advanced or complex moulds, and production equipment capability
criteria for the selection and readiness of equipment, materials, processes and procedures for trialling
production workflow sequences and materials demand
types of materials suitable for use in the mould assembly and their characteristics, and the impact of incorrect or faulty materials on the process and output
the range of products that can be made, the different processes used to make them, and the advantages and disadvantages of each process
changes to raw materials that can be expected during the moulding process
typical quality standards required at each stage of the trial and production processes
key variables that may affect mould suitability, output quality and production output, and the importance of process conditions
typical and atypical process and product problems, including early warning signs, possible causes and corrective actions
the distinguishing characteristics of causes of problems as being either based on the properties of materials or caused by process variables
organisational procedures relevant to the work environment or job role, including procedures for the emergency shutdown of equipment
hazards that may arise in the job or work environment, and:
their possible causes
potential consequences
appropriate risk controls.
Assessment Conditions
Skills must have been demonstrated in the workplace or in a simulated environment that reflects workplace conditions and contingencies.
Assessors must satisfy the NVR/AQTF mandatory competency requirements for assessors.
Links
Companion Volume implementation guides are found in VETNet – - https://vetnet.gov.au/Pages/TrainingDocs.aspx?q=932aacef-7947-4c80-acc6-593719fe4090
Foundation Skills
- text: This section describes those language, literacy, numeracy and employment skills that are essential to performance. Reading skills to interpret and apply workplace information to the trial. Numeracy skills to record and report on data received from the trial process. Writing and oral communication skills to record and report on the trial results and process control variances that arose. Other foundation skills essential to performance are explicit in the performance criteria of this unit of competency.
Parent Qualifications
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Request Early AccessLast updated from training.gov.au: 08 March 2026