Application
This unit covers the skills and knowledge required to develop a new compound or formulation or make a major modification to an existing compound, where an examination of all components of the compound is required.
Where modification is being made, the aims of the modification may be broad (e.g. reduce cost, improve performance, improve manufacturing) or specific (e.g. meet a particular specification).
This unit applies to an experienced technician in a lead role. The development project may contribute to a larger or more complex project being undertaken by a more senior technician.
The unit principally refers to the development or modification of a compound using the technician’s application of in-depth knowledge of materials, process, equipment and problem-solving in order to develop a new, or modify an existing, compound that is acceptable in the place of manufacture
No licensing or certification requirements apply to this unit of competency at the time of publication. Relevant legislation, industry standards and codes of practice within Australia must be applied.
What You'll Learn
1.
- 1.1 Communicate clearly with stakeholders regarding technical and aesthetic specifications
- 1.3 Draft compound specification and project plan to meet specifications
- 1.4 Develop tests that verify if compound meets specification
- 1.5 Communicate plan and output with stakeholders and consider any feedback received
2.
- 2.1 Identify appropriate base polymer or polymer blend from compound specification and project plan
- 2.3 Select appropriate plasticisers and related materials and estimate required proportions to meet compound specifications
- 2.4 Select other materials and estimate required proportions to meet compound specifications
- 2.5 Draft initial formulation to meet compound specifications
- 2.6 Draft trial mixing procedure and order of addition to meet compound specifications
- 2.7 Identify any work health and safety issues and modify project plan to accommodate these as required
3.
- 3.1 Identify and control all hazards for laboratory development program according to workplace procedures
- 3.3 Produce trial compound following draft procedures
- 3.4 Evaluate compliance of trial compound with compound specification
- 3.5 Modify formulation and procedure as required to reach required specifications
- 3.6 Draft factory trial formula and procedure based on laboratory trial method and learnings
4.
- 4.1 Identify and control all work health and safety issues for factory trials according to workplace procedures
- 4.3 Coordinate with factory to organise trials
- 4.4 Provide instruction to factory trial personnel to ensure suitable monitoring and data collection
- 4.5 Evaluate success of factory trial compound and procedure against plans and specifications
- 4.6 Modify formulation and procedure as required to meet specifications and standards
5.
- 5.1 Ensure final formulation and procedures are recorded in workplace procedures
- 5.3 Ensure work health and safety controls are standardised according to workplace procedures
- 5.4 Ensure skill needs of operators have been addressed by workplace
- 5.5 Accurately complete all required reports and records
- 5.6 Advise stakeholders of outcome of project
Assessment Requirements
Performance Evidence
There must be evidence the candidate has completed the tasks outlined in the elements and performance criteria of this unit, and demonstrated the ability to:
• develop formulae for at least one new or modified compound, using different components and component amounts to meet compound specifications.
Knowledge Evidence
There must be evidence the candidate has knowledge of:
• compound components that could be used to meet specifications and:
• the properties each would bring to the compound
• the relative advantages and disadvantages of each
• the change in compound properties with changing amounts of each component
• impact of different mixing methods, order of addition and mixing conditions on the compound
• types and application of tests relevant to the compound
• factors that may affect product quality or production output and appropriate remedies
• organisational procedures relevant to the work environment or job role
• hazards that may arise in the job or work environment and:
• their possible causes
• potential consequences
• appropriate risk controls.
Assessment Conditions
Skills must have been demonstrated in the workplace or in a simulated environment that reflects workplace conditions and contingencies.
Assessors must satisfy the NVR/AQTF mandatory competency requirements for assessors.
Foundation Skills
- {'skill': 'Foundation Skills', 'description': 'This section describes those language, literacy, numeracy and employment skills that are essential to performance.\n• Numeracy skills to develop and communicate technical specifications including formulae, and record and analyse trial data.\n• Reading skills to interpret required properties of compound and workplace procedures.\n• Writing and oral communication skills to work with stakeholders on project development, and record and report on trial results and finalise compound product and associated procedures.\nOther foundation skills essential to performance are explicit in the performance criteria of this unit of competency.'}
Parent Qualifications
Related Units
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PMBPROD352 — Produce compounded materials
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PMBTECH303 — Make minor modifications to products
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PMBPREP305E — Change extrusion die and calibrator
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PMBPROD292 — Operate pultrusion equipment
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Request Early AccessLast updated from training.gov.au: 07 April 2026