Application

This unit of competency defines the skills and knowledge required to fabricate composites using a resin transfer moulding (RTM – resin under pressure) or other pressure closed mould techniques.
This unit is one of three units covering the basic composite fabrication techniques, the other two being unitMEM26001Lay up composites using open moulding techniques and unitMEM26002Lay up composites using vacuum closed moulding techniques, which together are intended to ensure the composite tradesperson can undertake a basic fabrication using these methods.
No licensing, legislative or certification requirements apply to this unit at the time of publication.
Band: A
Unit Weight: 6

What You'll Learn

Assessment Requirements

Performance Evidence

Evidence required to demonstrate competence in this unit must be relevant to and satisfy the requirements of the elements and performance criteria on at least two (2) occasions and include:
• following work instructions, standard operating procedures (SOPs) and safe work practices
• identifying and interpreting specifications, formulas/recipes, batch sheets, customer requests for laying up composites using pressure closed moulding techniques
• applying gel coats/surface finishes in accordance with procedures
• selecting and using catalyst systems for different resins and techniques
• achieving correct ply location and orientation and applying mastic tape and sealing bag for resin infusion and checking bag for leaks
• connecting resin plumbing – inlet/outlet points
• accessing and operating appropriate computer programs
• identifying and rectifying any typical problems and monitoring curing cycles
• undertaking minor maintenance to equipment and ancillary equipment in accordance with procedures
• minimising wastage
• completing all documentation and reports including items requiring further action in accordance with SOPs.

Knowledge Evidence

Evidence required to demonstrate the required knowledge for this unit must be relevant to and satisfy the requirements of the elements and performance criteria and include knowledge of:
• safe work practices and procedures and use of personal protective equipment (PPE)
• current state/territory work health and safety (WHS) legislation, standards and codes of practice relevant to using pressure closed moulding techniques
• reinforcement and lay-up schedules (e.g. layers of reinforcement, direction and darts)
• release systems
• gel coating, times and working times
• sealing of mould
• tool sealing
• resin systems applicable to process (polyester and epoxy)
• pressure systems and process monitoring
• initiator/catalyst or hardener rates to temperature (hot/cold)
• free amine/amine blushes
• heat curing requirements and how it is done (e.g. ovens, hot bonders (blankets), and autoclaves) and heat curves
• TG (glass transition temperature)
• design briefs (e.g. tool design and part lines)
• Darcy’s Law and its application to the flow of resins through porous media (e.g. reinforcing and cores).

Assessment Conditions

• Assessors must:
• have vocational competency in laying up composites using pressure closed moulding techniques at least to the level being assessed with relevant industry knowledge and experience
• satisfy the assessor requirements in the Standards for Registered Training Organisations 2015 or its replacement and comply with the National Vocational Education and Training Regulator Act 2011, its replacement or equivalent legislation covering VET regulation in a non-referring state/territory as the case requires
• Where possible assessment must occur in operational workplace situations. Where this is not possible or where personal safety or environmental damage are limiting factors, assessment must occur in a sufficiently rigorous simulated environment that reflects realistic operational workplace conditions. This must cover all aspects of workplace performance, including environment, task skills, task management skills, contingency management skills and job role environment skills
• Conditions for assessment must include access to all tools, equipment, materials and documentation required, including relevant workplace procedures, product and manufacturing specifications
• Assessment processes and techniques must be appropriate to the language, literacy and numeracy requirements of the work being performed and the needs of the candidate.

Foundation Skills

• {'skill': 'Foundation Skills', 'description': 'This section describes those required skills (reading, writing, oral communication and numeracy) that are essential to workplace performance in this unit of competency.\nFoundation skills essential to performance are explicit in the performance criteria of this unit of competency.'}

Prerequisite Units

• MEM13015
• MEM16006

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